Managed to sort make some time to complete the overhaul of th G Class, though I need to order some replacement decals from Des as the originals have worn off with handling.
The loco was originally fitted with Kadee 30 Series couplers which had a draft box mounted on the chassis and I decided to change to NEM pattern mounts, which basically involved plating the slots I formed in the buffer beam when I built the loco many years ago and forming a cutout for the NEM coupler mount, by drilling and filing with needle files.
After a lot of headscratching I decided to fit the loco with a DCC decoder, in the end fitting a DCC Concepts 6Pin Zen with a Stay alive. In the past I experienced problems with decoders blowing with this particular decoder and drive set up. Testing on DC stall current was well below the decoders max 1amp rating, so left the chassis to 'run in" for a couple of hours.
Decoder is supplied in an insulated wrapper, 6 Pin harness with connections to power pick-ups and motor & 2 wire 'Stay alive" soldered to the decoder "Stay alive connections.
Capton tape on underside of running board in case of potential shorting between wheels/pickups and loco body.
Space for "Stay Alive' on the cab floor, a G Class control desk was one of my earliest 3D prints but probabably end up fabricating a desk in plasticard (basically rectangular box.
I followed the Digitrax and DCC concepts protocols for installing testing and installing the decoder, checking the motor stall current with an Amp meter on DC and running in for several hours on a circle of track, testing the decoder with a Digitrax test kit (supplied with my first starter set about 25 years ago , then repeating the test process after installing in the loco.
I'll need to fine tune the Stay Alive settings as the loco still tends to hesitate/stall on Insulfrog points.