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Ballasting - Glue and Drop method :)

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Posted

I'm trying a few ballasting methods on Amiens Street, so thought I'd post a few 'how tos'

 

Here is a method I call 'Glue and Drop'

 

1 - Prep your foam/cork underlay and track as normal (I drill for the dropper at this point, etc).

 

2 - Plaster the underlay entirely with copydex / foam tack glue. i use a small glue spreader and 'paint' the foam sides and all under the track. Then lay the track on the glue. I use this opportunity to also add back in any cosmetic sleepers.

IMG_4287.jpg

 

3 - Dump ballast liberally over the lot, and use a finger / small black of wood to tamp it down.

IMG_4288.jpg

 

4- Weight the track down so it sets in shape and level

IMG_4289.jpg

 

Fast forward 24 hours.

 

5 - Remove the weights and use a small hand held or computer vacuum to remove the excess ballast.

IMG_4317.jpg

 

IMG_4316.jpg

 

All done :)

 

PRO:

- It's a one step process, and as I am gluing the track down anyway, it's making laying, ballasting, cosmetic sleep repair all one job

- It's very neat, as ballast will only stick where you plaster the glue - I'm using this method for points, just not applying glue to the moving tie area

- You use a LOT less ballast

 

CON:

- Ballast only sticks to the glue, so you don't get much 'depth' You might want to go over the area again with the traditional dropper method to model fresh ballast or deeper ballast.

 

Any feedback or thoughts let me know!

Posted

A Railway Society in England did tests on the various methods of ballasting some years ago to find which one reduced the noise levels and your suggestion of Copydex plus Woodland scenic foam was found to be most effective. I was going to use it but thought it would be too messy but after seeing your efforts Stephen I’ll give it a try.

Posted

Using woodlands flex glue, you have about 15-20 minutes before it goes off / too tacky to work with - plenty of time to adjust and tweak the track alignment, slide in cosmetic / replacement ties and pour the ballast over.

 

As you say kirley, the noise reduction properties should also be excellent.

Posted

I've done another stretch of flex track, and a single slip this morning.

 

Will take some more snaps in the morning once vacuumed.... am 'quietly terrified' about the slip :) But had to be tested :)

Posted (edited)

Here is the continuing mainline and a single slip with the same method (carefully ballasted to avoid the moving parts)

 

IMG_4325.jpg

IMG_4323.jpg

IMG_4321.jpg

Edited by BosKonay
Posted

What I'm liking about this method is that, because the glue is 'under' the track, the ballast only goes where you want it. None sticks to the chairs, rails or top of the ties and, for points, the ballast, once hoovered off, is under the movement.

Posted

The sound deadening effect is vital if the layout is built in the upper part of a house. Copydex when cured dries rubbery, add this to the rubber foam and the rubber cups on the ends of the leveling feet should help eliminate a lot of noise. Of course this doesn't really matter if the layout is in a purpose built shed. It all looks tidy and neat which is down to your method, super stuff.

 

Rich,

Posted

I have read a lot about the different methods of Ballasting. Diluting PVA etc. I dont dilute just drizzle between rails and on the sides. Whack on the ballast let it dry and brush surplas off with a dry paint brush. Seems to work for me. With the PVA I find less is more.

I do not use any cork under the rails or anything like that because initally I was lazy but like the "Clickty Click" of the trains running on the track.

I am very careful with points and do not use glue at all just let it fall naturally, ensuring the point mechanism is not hindered in any way. If you look at my pics of Kilcoole you can decide for yourself if this is ok.

Just thought I would throw my tuppence worth in.

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