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Alan's Workbench

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Posted
5 hours ago, Tullygrainey said:

While waiting for replacement wheels, I've  made a start on No 9's running plate in 16 thou (0.4mm) brass. Buffer beams are 2 layers of 16 thou nickel silver plus an extra 5 thou brass layer on the front one - photos of the prototype suggest it might be made of wood with a metal facing.

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Buffer shanks are from Alan Gibson (4908, Early GWR, Dean). Reggie the Soldering Unit made a neat job of soldering these on.

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1.5mm square brass rod for the valances stiffens the whole thing nicely and gives it some much needed strength.

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The front chassis spacer slides under a little bit of 1.5mm brass angle the same width soldered to the back of the buffer beam. This secures the chassis and keeps it centred. At the back there's a 10BA bolt into a captive nut on the running plate. 

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No disasters today.😃

Alan

 

Fair play Alan in building quite a fleet of BCDR locos, stock and Kilmore largely using traditional scratch building techniques.

How do you cut brass/nickle silver so neatly? 

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Posted
7 hours ago, Mayner said:

Fair play Alan in building quite a fleet of BCDR locos, stock and Kilmore largely using traditional scratch building techniques.

How do you cut brass/nickle silver so neatly? 

Ah John, I play safe. After scribing guide lines, I drill holes near each corner and cut inboard of the lines with the piercing saw. No need to be too precise (first photo). Then I file up to the lines using needle files (second photo). 

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  • Like 2
Posted
15 hours ago, Tullygrainey said:

Spoke too soon!🙄

Looking again at the Casserley photo in Leslie's post above, the running plate narrows ahead of the tanks. Bu**er. 

I could've left the running plate as it was - scratch building in 4mm is full of compromises, a track gauge of 16.5mm being not the least of those - but I knew it would bother me so, biting the bullet and ladling on the flux, the valances came off again. Not particularly neatly.

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New shaped valances made up and soldered in. Bending that 1.5mm square brass rod is no joke, even after annealing it.IMG_5940.thumb.jpeg.6e4564113109b7c00722cc9ed8002371.jpeg

 

Running plate shaped to match and cleaned up.

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Shuffling forward quietly and pretending it never happened🤭

Alan

  • Like 5
Posted
1 minute ago, Tullygrainey said:

I could've left the running plate as it was - scratch building in 4mm is full of compromises, a track gauge of 16.5mm being not the least of those - but I knew it would bother me so, biting the bullet and ladling on the flux, the valances came off again. Not particularly neatly.

IMG_5938.thumb.jpeg.6b24d0b1a35997064dfb5b920a75ead6.jpeg

 

New shaped valances made up and soldered in. Bending that 1.5mm square brass rod is no joke, even after annealing it.IMG_5940.thumb.jpeg.6e4564113109b7c00722cc9ed8002371.jpeg

 

Running plate shaped to match and cleaned up.

IMG_5942.thumb.jpeg.27aa4dedc577419067b8a3fa37959eb8.jpeg

IMG_5941.thumb.jpeg.23b1991429698dda668afbe09618a7b9.jpeg

 

Shuffling forward quietly and pretending it never happened🤭

Alan

Well done! You'll soon forget the pain and be glad you did it.

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