murrayec Posted April 9, 2016 Author Posted April 9, 2016 Same file with a slight audio upgrade;- [video=youtube;BDytC0-JHN8] Eoin Quote
GSR 800 Posted April 9, 2016 Posted April 9, 2016 Fantastic stuff Eoin. Like the Dart was really passing by. Would be amazing to see it on a layout, somewhere in Dublin, on a soft day... Quote
murrayec Posted May 19, 2016 Author Posted May 19, 2016 Hi All Here are a few photos of the current build, the chassis are now rolling with the under-frame detailing added. The glass structure, interior lights, ceiling, and roof former are complete on all sets and the printed body sheets are now being stuck on. After that the body detailing, interiors and wiring commences. A few more months to go and we will have running DARTS- all 18 sets of them! The first windowed Guinness DART just out of the wrapping jig - JHB should like this one! and another one in cooking! Eoin Quote
Railer Posted May 19, 2016 Posted May 19, 2016 Wow, you don't appreciate the amount of work that goes into a set until you see it all laid out like that. Quote
Georgeconna Posted May 19, 2016 Posted May 19, 2016 Wowsers, Love the Behind the scenes look! How does the Jig Work, is it heated to form the contours? Quote
murrayec Posted May 19, 2016 Author Posted May 19, 2016 Wowsers, Love the Behind the scenes look! How does the Jig Work, is it heated to form the contours? Hi George No heat, just ingenuity, brute force and plenty of clamps- it takes 12 hours for the glue to set so I call it 'Cooking'!! Eoin Quote
Weshty Posted May 19, 2016 Posted May 19, 2016 Sah'weeeet. Love the work jig and all so tidy. Henry Ford would be proud of you. Quote
Kirley Posted May 19, 2016 Posted May 19, 2016 Now that's what I call a production line. I notice you keep the bogie frames away from contact with the wheels, wondering how do you do the coupling connections, are they mounted on the body? Quote
brianmcs Posted May 19, 2016 Posted May 19, 2016 great finish on these models . well done Eoin. Quote
murrayec Posted May 19, 2016 Author Posted May 19, 2016 Now that's what I call a production line. I notice you keep the bogie frames away from contact with the wheels, wondering how do you do the coupling connections, are they mounted on the body? Hi Kirley I use a Keen Close Coupling plate stuck to the underside of the chassis with a four wire electrical coupler. Weshty With over 200 parts going into each set and 18 sets being worked on, there has to be some form of organisation, my workshop is smaller than most bathrooms and I spend a lot of time shoving boxes around the house!! Thanks all for looking and the great comments Eoin Quote
murrayec Posted May 19, 2016 Author Posted May 19, 2016 .....just thinking about it! I got that figure on parts completely wrong;- A fully loaded DART25 has 223 parts for the motor unit and 203 parts for the van- this includes all extra options, screws, connectors and wires. So a two car DART25 set has 426 parts!! Eoin Quote
Weshty Posted May 19, 2016 Posted May 19, 2016 Wow, that's a lot, you'll have no problem managing the 300+ components in your 800 so Quote
GSR 800 Posted May 19, 2016 Posted May 19, 2016 (edited) 800? What! Will it be in CIE green? Edited May 19, 2016 by GSR 800 Quote
murrayec Posted May 19, 2016 Author Posted May 19, 2016 Weshty I'm looking forward to that one, though wont be starting on it for some time- the bench is full and I have no more boxes!! or room to store them..... GSR 800 It will be green, but I'm not that happy with the blue-green I've seen- decisions, decisions! Eoin Quote
murrayec Posted February 22, 2017 Author Posted February 22, 2017 (edited) Wow!! I have neglected this thread for a while, here are some photos I took at the end of 2016 of the current build.... Above is the loom for a CIE/90's Dart with DCC chip, electric coupler, and directional lights. I will post more when I get it out of the boxes and take the photos Eoin Edited February 22, 2017 by murrayec Quote
popeye Posted February 23, 2017 Posted February 23, 2017 That all looks very nice and neat. I like the drivers, it is hard to get good modern ones. Quote
Irishrailwayman Posted February 23, 2017 Posted February 23, 2017 Looking forward to seeing these at the Wexford Show at Easter! Quote
murrayec Posted May 25, 2017 Author Posted May 25, 2017 Hi Have you ever wondered what 6 sets of two car DART bogies looks like;- Contents;- 7 no. Modified motors and wired for DCC. (there is two motors in one of the sets) 7 no. Motor outriggers made up in brass and blackened. 18 no. Brass bogie frame etchings, folded and soldered and blackened. 72 no. Wheel bearings soldered in. 18 no. Press buttons soldered on. 48 no. Plastic bogie sides cast, processed and glued on. 36 no. Wheel sets installed. 18 no. Brass chassis connections, etched, folded and soldered to the chassis I have posted this list so that some may be able to grasp what is going on here! this is the final batch of three batches of 6 sets of running gear, so multiply that list by 3 and that's for a total of 18 sets. The processing time for this batch only was in the region of 8 weeks, while at the same time other processes on the DARTs was taking place- body assembly, chassis components fixed on, body interiors made, wiring loom, directional lights, cast pantograph, and final assembly of complete sets. 4 sets have gone out to customers and two more are just about to. Some see this in isolation- their order only! they think its liner- start at the beginning work straight through to the end and give me my DART! Well its not, the nature of batch building is you make all the same parts at one time and then move on to the next, not necessarily in an order that DARTs can be part assembled as you go. Some processes go on for months and are similar to process that might be only needed at the end but everything is set up so that end item is made first. This is where storage boxes come in.... Bottom line is, I'm working along 3 to 4 days a week on it, all major components are made and most of the time from here on in is assembling the remaining 12 sets.... I appreciate the majority of the order's patiences and for the others 'Damn them for they know not what I do' I will never build a batch of DARTs again, and there will be a cost adjustment for future orders on these models. I'm looking at a conversion DART from a ?? (like the N DART Conversion I posted in the other thread) as this seems to be more what people want to pay for and wait for! Eoin Quote
Noel Posted May 25, 2017 Posted May 25, 2017 Holy Moly, that is an awesome production setup Eoin. Keep the faith, you can't rush a true genius and pure craftsmanship. Quote
Weshty Posted May 25, 2017 Posted May 25, 2017 Class work Eoin, and I can only imagine the hours and hours required. Mad stuff. Quote
brianmcs Posted May 26, 2017 Posted May 26, 2017 Hello Eoin , that looks amazing . have you ever thought of supplying just a kit of parts ? Quote
Warbonnet Posted May 26, 2017 Posted May 26, 2017 Excellent insight, Eoin! It's hard to believe the amount of time and effort that needs to go into these projects. The same with our own. There is so much that goes on behind the scenes that when you're on the outside you simply wouldn't think about. The end result is always well worth the wait though as you have demonstrated over the years. Quote
closetmodeller Posted May 26, 2017 Posted May 26, 2017 (edited) The photos explain how complex these hand-made models are. They are far from standard type, run-of-the-mill models and have me in awe of Eoin's skills, which far exceed my capacities. Now if he'd only hurry up and finish my €10 china, plastic-molded,Jinty. Oops, do I mean J10? Edited May 26, 2017 by closetmodeller Quote
jhb171achill Posted August 13, 2017 Posted August 13, 2017 Excellent stuff. These have come a long, long way since inception. Truly superb work. Quote
murrayec Posted August 30, 2017 Author Posted August 30, 2017 Hi All Here is the first Class 8100 DART Model with sound. It's a preliminary set-up as it is practically impossible to capture a clean running sound of the train, so I'm still looking for a motor sound that works. It's an ESU Loksound V3.5 chip which is a bit limited in the programming area compared to the current V4 chips, but hay it has a horn.... Eoin Quote
Broithe Posted August 30, 2017 Posted August 30, 2017 but hay it has a horn.... We look forward to the remake. Great stuff... Quote
Noel Posted August 30, 2017 Posted August 30, 2017 Hi All Here is the first Class 8100 DART Model with sound. It's a preliminary set-up as it is practically impossible to capture a clean running sound of the train, so I'm still looking for a motor sound that works. It's an ESU Loksound V3.5 chip which is a bit limited in the programming area compared to the current V4 chips, but hay it has a horn.... Eoin Eoin, looking at that your Dart model has continuously evolved into a truly superb offering. Respect. Noel Quote
WRENNEIRE Posted August 31, 2017 Posted August 31, 2017 I have a spare Loksound V3.5 chip somewhere Eoin You know where this is going......... Quote
murrayec Posted August 31, 2017 Author Posted August 31, 2017 I have a spare Loksound V3.5 chip somewhere EoinYou know where this is going......... Yep, I reckoned you'd be on soon! you must be in need of a horn?... did you get the 100ohm speaker? Eoin Quote
jhb171achill Posted August 31, 2017 Posted August 31, 2017 Murphy does a chip for the horn Haha!!!!!! :-) Quote
murrayec Posted October 25, 2017 Author Posted October 25, 2017 (edited) Hi A know someone who will be delighted to see this, and I know a few who wont! It's the Mock DART, the body was made pre window era and sat in a box until recently, now it's just about finished and ready to go into service.... .......the Mock DART was a model built back in early 1980's to show the public what the train was going to look like, so this is a model of a model! I wonder is that a first? Eoin Edited October 25, 2017 by murrayec 1 Quote
Broithe Posted October 25, 2017 Posted October 25, 2017 8 minutes ago, murrayec said: this is a model of a model! I wonder is that a first? I lived here in the sixties, and, not only was our house modelled in the Model Village, but there is a model of the Model Village in there, too. http://www.themodelvillage.com/ Quote
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